Flexibility and Precision for High-Quality Technical Components
Maflex employs vertical injection moulding machines with clamping forces ranging from 20 to 60 tonnes, ideal for the overmoulding of thermoplastics and rubber.
At our Mozzate facility, we have 3 dedicated vertical presses, specifically designed to offer maximum flexibility and precision in the production of advanced technical components.

Advantages of Vertical Moulding:

• Perfect adhesion between materials for robust and durable solutions;
• Integration of metal inserts or preformed components;
• High precision and repeatability enabled by digitally controlled processes;
• Optimisation of production, reducing waste and processing times.

With the integration of this technology, Maflex is capable of producing customised components for various industrial sectors, ensuring high-quality standards and highly efficient production processes.

Precision and Technology for Highly Complex Microcomponents
Maflex undertakes microinjection and microinjection Clean Room ISO 8 using baby presses, which are ideal for the production of small-sized parts with high technical specifications. This advanced process enables the creation of extremely precise and functional components, meeting the demands of industries where miniaturisation is crucial.

Advantages of Microinjection and Microinjection Clean Room ISO 8:

• Maximum precision in the manufacture of complex microcomponents.
• High repeatability to ensure consistent quality in every production batch.
• Minimal material waste, reducing costs and environmental impact.
• Versatility in material selection, including high-performance engineering polymers.

Thanks to our expertise and utilisation of advanced technologies, we support companies requiring ultra-high precision components, guaranteeing reliability and total control over the production process.

The main materials processed include:

• PE (Polyethylene)
• PP (Polypropylene)
• PC (Polycarbonate)
• ABS (Acrylonitrile Butadiene Styrene)
• PS (Polystyrene)
• POM (acetal)
• PPO (Polyphenylene)
• PUR (polyurethane)
• PMMA (methacrylate)
• PET (polyethylene terephthalate)
• PA (6-PA66-PA46-PA12-PA6.10-PA10.10) (Nylon)
• TPEE (Polyester elastomers)
• LCD (liquid crystal)
• PBT (polybutadiene terephthalate)
• PPS (Polyphenylene-sulphide)
• PSU (Polysulphone)
• PPA (Polyphthalamide)
• PAA (Polyarylammide)
• PEEK (Polietheretherketone)
• PCTA (PolyCyclohexylene-dimethylene Terephthalate Copolyester)
• PETG (Polyethylene Terephthalate Glycol-modified)
• SURLYN (EMAA ionomer)

At Maflex, we continually invest in our press fleet to provide our clients with cutting-edge, efficient, and customised plastic injection moulding solutions.

To date, we have over 30 state-of-the-art presses, ranging from 6 to 400 tonnes, enabling us to handle both series production and highly complex special projects with maximum flexibility.