INJECTION MOLDING

Maflex carries out injection molding of plastics with a machine park consisting of over 25 horizontal presses, with tonnages from 6 to 400 tons. We guarantee a custom production for various industrial sectors.

Advanced Technology and Automation
Our production lines are equipped with:

  • Advanced thermal control, to ensure consistent quality and reduce defects;
  • Dryers and dehumidifiers, for optimal processing of polymers;
  • Conveyor belts and automation robots for continuous and efficient management;
  • Scrap recovery systems, for a more sustainable production process.

The advantages of choosing Maflex:

  • Reliability and flexibility in production, tailored to every need;
  • High quality and repeatability in production batches;
  • Digital and automated process, to reduce waste and optimize production times.

With a technologically interconnected and operational H24 plant, Maflex is the ideal partner for those seeking efficiency, control, and competitiveness in technical molding of plastics.

STAMPING AND INJECTION MOLDING WITH VERTICAL PRESSES

Flexibility and precision for high-quality technical components
Maflex uses vertical injection presses with clamping forces from 20 to 60 tons, ideal for overmolding of thermoplastics and rubbers.
At the Mozzate facility, we have 3 dedicated vertical presses designed to offer maximum flexibility and precision in the production of advanced technical components.

Advantages of vertical molding:

  • Perfect adhesion between materials for strong and durable solutions;
  • Integration of metal inserts or preformed components;
  • High precision and repeatability thanks to digitally controlled processes;
  • Production optimization, with reduced waste and processing times.

Thanks to the integration of this technology, Maflex is able to produce custom components for various industrial sectors, ensuring high quality standards and highly efficient production processes.

MICRO-MOLDING AND MICRO-INJECTION IN CLEANROOM

Precision and Technology for High Complexity Microcomponents
Maflex specializes in micro-molding and micro-injection using baby presses, ideal for the production of small parts with high technical characteristics. This advanced process allows for the creation of extremely precise and functional components, meeting the needs of sectors where miniaturization is essential.

Advantages of Micro-Molding and Micro-Injection:

  • Maximum precision in the production of complex microcomponents.
  • High repeatability to ensure consistent quality in every production batch.
  • Minimal material waste, reducing costs and environmental impact.
  • Versatility in material selection, including high-performance thermoplastics.

Thanks to our experience and the use of advanced technologies, we support companies that require components with ultra-high precision, ensuring reliability and total control of the production process.

MATERIALS PROCESSED

The main materials covered include:

  • PE (Polyethylene)
  • PP (Polypropylene)
  • PC (Polycarbonate)
  • ABS (Acrylonitrile Butadiene Styrene)
  • PS (Polystyrene)
  • POM (acetal)
  • PPO (Polyphenylene)
  • PUR (polyurethane)
  • PMMA (methacrylate)
  • PET (polyethylene terephthalate)
  • PA (6-PA66-PA46-PA12-PA6.10-PA10.10) (Nylon)
  • TPEE (Polyester elastomers)
  • LCD (liquid crystal)
  • PBT (polybutadiene terephthalate)
  • PPS (Polyphenylene-sulfide)
  • PSU (Polysulphone)
  • PPA (Polyphthalamide)
  • PAA (Polyarylammid)
  • PEEK (Polietereterchetone)
  • PCTA (PolyCyclohexylene-dimethylene Terephthalate Copolyester)
  • PETG (Polyethylene Terephthalate Glycol-modified)
  • SURLYN (EMAA ionomer)

MACHINERY PARK

In Maflex, we constantly invest in our press park to provide our customers with cutting-edge, efficient, and customized injection molding solutions.

To date, we have over 30 state-of-the-art presses, ranging from 6 to 400 tons, which allow us to handle both mass productions and high complexity special projects with maximum flexibility.

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